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Blog Post: Cadillac ATS-V Boost Solenoid B & WGDC Waste Gate Duty Cycle


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Today let’s examine the turbocharger base DC (duty cycle)

Turbo-base-DC-Capture.png

The table above shows the base duty cycle used in closed loop boost control for the Cadillac ATS-V. Keep in mind that notionally for a waste gate, 0% is fully open, and 100% is fully closed. Left axis is desire pressure ratio, which is total manifold pressure over barometric pressure. So if the baro is 14.5 inHg for example, a desired pressure ratio of 1.2 would equate to  [(14.5 * 1.2)-14.5] = 2.9 psi, desired pressure ratio of 2 would be 14.5 psi, and desired ratio of 3 would be 29 psi.

The table above then can be read this way in PSI:

Turbo-base-dc-psi-Capture.png

This will vary with Barometer reading; I used 14.5 here as an example to help me relate what the system is doing.

We are interested at WOT, when the system is building boost from 3600 RPM to 6250 RPM.

Here is a chart of what the Boost Solenoid B is reporting in that period on one run of my ATS-V:

Boost-solenoid-Capture-1024x733.png

The gray line at the top is the boost solenoid info. It is reading on the right axis, as %. So it appears to show 50% at 4800 RPM, rising to 60% around 5800 RPM, and then falling to 50% around 6200 RPM. The rapid fall after 6100 RPM may be part of the gear shift logic near that point, I am unsure.

The boost pressure goes from 15.7 psi to 18.4 psi across this run range & gear. So if the boost is a result of the desired boost, then the desired pressure range is operating in the 2 to 2.2 rows. The base DC from the table in that range is this part of the table:

Turbo-base-dc-psi-Focus-Capture.png

so at 4797 RPM and 16.4 psi it would be commanding around (look down the 4750 PRM column to between 14.5 and 17.4, so around 2/3 of the way between 14.5 and 17.4 so 2/3 of 4% plus 42.84) for a ~45.5% duty cycle; the observed “Boost solenoid B” value is 45.9%.

At 6000 RPM and 18.4 psi boost it would be commanding around a 60% duty cycle. The observed is 60%.

There is a nice article on this topic — waste gate DC versus boost and system design here.

My conclusion is that because we are operating at less than full waste gate DC we are ripe for adding more boost to the system by commanding higher waste gate DC.

I am a bit unsettled about the overall strategy the OEM tune follows. Let’s look at 1.8 pressure ratio. The WGDC goes from 100% at low RPM (spool up fast!) then falls to 34% at 3600 RPM, and then rises to 42% at 6250 RPM. I am unsure why there is a dip in the middle, possibly to bring boost on more smoothly once the turbo is up to speed? Similar curve at 2 pressure ratio, but there is not the same dip in the curve at 2.2 or 3, where the commanded WGDC steadily rises from ~40 to ~60.

So what is the ideal turbocharger base DC? If we raise this focus range from pressure ratio of 1.8 to 3 by 5% we would go from 40-60 up to 42-63%; 10% would be 44-66%. A different approach would be to set the table to a flat 60% across the range; remember in the larger context of the whole row we are basically curving from 100% at low RPM down to 42-60% at high RPM depending on the row. Another thought is to stay close to the OEM but to remove the divot in the 1.8 row, smoothing this row, then raising each row from 1.8 to 3.

Here is a table where the high RPM WGDC is set to 50-60% and then is smoothed from 1900 RPM to 6200 RPM.

Turbo-base-DC-concept-smoothing-Capture.

This would impact when boost is above 8.7 PSI or so up to max boost, should spool faster, and ensure that the desired boost level is hit. The caution would be that this may produce too much boost too soon, exceeding the desired boost and causing the throttle to close. It needs some testing to see what works well within the torque management scheme.

Where in a current tune actual boost is below desire boost it would make sense to increase the WGDC base DC in that area.

View the full article

Bruce

2016 Cadillac ATS-V gray/black

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