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Cadillac STS-V inline flow-through intercooler tank


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The Cadillac STS-V intercooler cooling system holds a total of 2.6 quarts of coolant. That’s 0.65 gallons. The benefit of having little coolant is that it heats up quickly, and it cools down quickly. However, I wonder if there is more disadvantage to such a low coolant capacity. The LS9 engine in the ZR1 has a small rectangular intercooler coolant tank inline to hold more coolant. D3 offers a small cylindrical reservoir for the STS-V to hold more coolant and reports good results.

I have ordered one of these AVS tanks hoping I can find a good spot to fit it:

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Read More: http://caddyinfo.com...dpress/?p=12573

Bruce

2023 Cadillac CT4-V Blackwing

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This tank is small, but they claim 1 gallon, so just over x2 what is in there to start. 3.5" so about 1 palm in diameter and 15.5" long. It may fit just over the hx like the D3 tank does.

Bruce

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The intercooler pump is an electric 8gpm centrifugal style pump made by Bosch. Its output in gpm depends on input voltage and system resistance and is not rpm sensitive.

There is a lot of debate on the ideal gpm through the system, and as you might expect very little actual experimental data.

An Engineer at Laminova, who make the tubes for the intercooler on the STS-V, did tell me that the flow rate through the laminova tubes with oem pump and hx is near ideal.

As we add more hx or tanks then people also add different pumps with advertised higher flow rates, but again usually without before/after flow or temp tests. In their tests zzp said they found the oem bosch pump on the cobalts a very good choice for power consumption vs weight vs output.

Bruce

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It is going to be difficult to find the optimum flow rate with a bigger tank and bigger hx.

Too much flow and the fluid don't stay in the hx long enough to cool down... and too little flow lets it get way too hot before it gets to the hx...

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You know its funny, today, I relayed your story regarding the coolant flowing too fast through the aftermarket hx and that you were working on flow rates, restricting flow at the output side of the new hx, etc.

The odd thing is that I was talking to a pool installer, he was installing a gas pool heater and he said that if the flow through the heat exchanger is too fast heating efficiency will decrease, and I relayed your story to him.

There must be a way to estimate required flow required to dissapate heat based on the hx volume and heat dissapation ability no?

I did some searching

http://www.ehow.com/...exchangers.html

Bruce, you being a math wiz you will appreciate this

http://www.tipmagazi...2/iss-4/p18.pdf

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Thanks Mike that pdf was interesting.

The equations say the faster the flow and the bigger the temp difference between the hot coolant and the air the better.

Conventional wisdom from many is what the pool guy says -- slow down the flow to give the water in the HX time to give up the heat.

This sort of cognitive dissonance -- one of these things does not match the other -- is why I like to setup and test and see what happens.

I believe that the faster the flow the better, but that in a closed system it is crucial to match the flow, the heater, and the cooler.

I started with OEM HX and system equilibriam point was about 118F.

I changed to the 45321 HX and perhaps increased the system flow rate, and the equilibrium point rose to 128F.

This could be because the 45321 is worse at cooling than the OEM HX.

It could be because the higher flow rate pulls more heat out of the intercooler into the system, and the 45321 can't remove it all, so the equilibrium point goes up.

If I add another HX, I slow down the flow due to added resistance, but also improve the cooler. Hopefully then the system equilibrium point reaches a lower number,

like 108F on a 82F ambient day.

Bruce

2023 Cadillac CT4-V Blackwing

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Got the AVS tank I ordered in the post today. Very interesting. Previous mention: Cadillac STS-V inline flow-through intercooler tank

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AVS tank in the box

I ordered this as a possible inline tank addition to my Cadillac STS-V intercooler coolant loop. Additional coolant would act as a buffer to temperature changes (both up and down). The stock system has 2.6 quarts. My system has the S3TC heat exchanger added, which holds 2 quarts, so it is running 4.6 quarts. The new tank would add 4 quarts, for 8.6 quarts total.

100_1774-1024x682.jpg

Read More: http://caddyinfo.com/wordpress/?p=12644

Bruce

2023 Cadillac CT4-V Blackwing

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If I am reading my recent test results correctly there may be a simple relation like 3.x sec to circulate each gal of coolant. That makes 2 gal interesting for optimal 0-60 or 4-5 gal for quartermile. I think 2gals a good compromise for daily use; water has weight too.

More data with different capacities would confirm or suggest other solutions.

Bruce

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  • 2 weeks later...

new-tank-iat2-1024x652.png

Need to zoom in on the accel run next. Looks like good news so far.

zoominon0-60.png

Read more: http://caddyinfo.com/wordpress/?p=12950

Bruce

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  • 1 month later...

Another STS-V owner after reading my story also got an AVS 1 gallon inline tank. He has the D3 Heat Exchanger on his V, so he mounted the AVS tank below the bumper.

Looks good & nice install.

d3withavstank.jpg

Bruce

2023 Cadillac CT4-V Blackwing

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