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Seville 98 - 04, how to fix not releasing parking brake


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Problem:

Parking brake does not release automatically

Car in question:

Seville 1998 – 2004

Symptom:

Parking brake applied. Engine running, transmission lever set in gear. Parking brake does not release by itself, but when parking brake pedal is pushed slightly further and then released, parking brake will release.

How the mechanism works:

The parking brake pedal is held down by friction of a spring wound around a cylinder. This cylinder has a toothed wheel on top of it, which engages with a toothed wheel segment connected to the parking brake pedal.

If one applies the parking brake, the pedal moves and turns the cylinder against the windings of the spring which gives no friction thus no locking force.

Once the pedal is no longer pushed (you take your foot away) it tries to return. The cylinder tries to spin in the opposite direction with the windings of the spring, resulting in pulling down the spring and thus locking the cylinder, the pedal is held in position.

When the solenoid engages to release the parking brake (or the emergency release lever is used), the windings of the spring are pushed open. The cylinder is set free, rotetes and the pedal returns to the normal position.

Reason for malfunction:

The springs sticks to the cylinder, even when the tension is released. A little metal lever inside the mechanism is slightly out of shape.

Remedy:

Remove complete parking brake mechanism.

To do this, separate the front section of the parking brake cable under the car, below the drivers seat, near the sill. Unhook parking brake cable from plastic brackets (two).

Remove sound insulation panel (two screws) and knee bolster (pull down after sound insulation panel is removed).

Remove sill molding (pull up carefully).

Remove footrest, start with the black plastic insert (pry with a screwdriver from the top), then undo two screws.

Undo three 13mm nuts holding the parking brake mechanism to the body.

Pry back carpet, remove rubber grommet where parking brake cable enters the body.

Move parking brake mechanism downwards until you can reach the electrical connector on top of the solenoid, seperate the connector.

From under the car, depress the springs where the parking brake cable enters the body, push cable in and remove complete parking brake assembly including cable.

Study mechanism, look from the pedal side into the apparatus. Locate little tin lever which operates spring (second pic). Check how much slack is evident when you operate the emergency lever. Carefully bend lever with a screwdriver or similar tool until free play is nearly gone.

Test release operation by applying the pedal and using emergency release lever. Can pedal be moved back easily?

See linked pictures:

parking%20brake%2001.jpg

parking%20brake%2002.jpg

Put everything back together in reverse order.

Time needed:

2 hours (relaxed working)

Tools needed:

Set of screwdrivers

Pliers

1/2“ ratchet set

1/4“ ratchet set

Shop lamp

Some patience

Hoist helpful, but not mandatory.

Parking brake cable can be worked on lying on the ground by the drivers side of the car.

Please bear in mind that I'm no native english speaker, in case there are spelling mistakes.

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Hey guys,

thanks for the kind words. It seems that this little tin lever is a bit too weak over time.

It's pushing against the spring each time you put the car in gear, regardless if parking brake set or not.

Stefan

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